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Injection Mold Equipment

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Mold has been considered one of the most expensive methods to manufacture equipment including metals, glasses, elastomers and confections for the industrial application use. These days molding is a process that is very commonly used to meet the growing requirement of various injection mold equipment that is being used in multi-applications to create many things such as bottle caps, pocket combs, wire spools, parts of numerous musical instruments, chairs and tables etc. The one and only disadvantage of this overall process is the demand of heavy cost equipment investment, potentially high running costs, and the need to design moldable parts.

There are very few injection mold companies, which are major putting collective efforts to manufacture high end metallic parts by utilizing injection molding machines consist of a material hopper, an injection ram or screw-type plunger, and a heating unit. These are called presses in which the components are designed or carved. It will be rated by tonnage, which expresses the amount of clamping force that the machine can exert. This force keeps the mold closed during the injection process. It’s an emerging mold making company which is promoting the use of most recent injection molding technology and systems, which can be integrated seamlessly into the machines. To grow with the industry norms and making products of high utility to create an image around the world with outstanding reliability, universal application and individually adaptable high-end technical solutions. 

Injection moulding
Injection moulding

With repeatedly setting benchmarks by initiating precision in manufacturing systems and solutions for the specialized industry usage in mold making, most of the companies are rendering their key focus on producing extremely innovative quality parts registering superior design capabilities for various purposes. Injection moulding of plastic is also becoming integral with time to help various industries grow and materials such as polystyrene, nylon, polypropylene and polythene, which can be used in a process called injection moulding. These are thermoplastics – this means when they are heated and then pressured in a mould they can be formed into different shapes. For the companies which produce, quality management system is very crucial to produce standard and precise products. Essentially injection molding is used for create a variety of parts, like plastic milk cartons, containers, bottle caps, automotive dashboards, pocket combs, and most other plastic products available today. Injection molding is the most common method of part manufacture. Injection molding is a cyclic process that is an on-going activity for manufacturing parts for a number of purposes.

Prototype And Mold Design

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Prototype And Mold Design

Usually, the new designed products aren’t perfect, even can’t use. before make plastic mold the prototype is the first step to verify the feasibility, is the most effective way to find out the lacking, defects and drawbacks of the designed products. Prototyping usually is just making several samples, and the delivery is fast, cost is low, and more important is we can quickly find and improve the designed products, which provides a sufficient basis for stereotypes and mass production.
1, Test appearance design. Prototyping is not only visual, but also in touch, and you can reflects the designer’s creativity in kind intuitively, which can avoid the abuse of“Beautiful design but not beautiful products”.

2, Test the design structure. As the prototyping is assembly, so it can reflects the rationality of the structure and Installation of the products intuitively

3,  Avoid the risk of directly plastic injection mould making

4,  Make the product available much earlier. As the prototyping is in advance, you can prepare for publicize, earlier sale, produce the products use the prototyping before the mould making is finished, in order to dominate the market as soon as possible

What We Can Do?

Our company as a medium-sized factory for plastic products and Plastic injection mold design, mould making, plastic moulding and assembly, also is famous in china in prototyping factory. In the early stage of our factory, we are mainly focusing on rapid prototyping and mould making. Now, we can provide plastic prototyping, silicon prototyping and metal prototyping. According to the requirements of the customers, we are mainly use SLA/SLS and CNC prototyping.

Our Advantages:

1 Lower cost and higher quality than other places

2 Fast delivery as we equipped with advanced machines

3 Experienced as our operators are all have more than five years’ experience

4 Production methods are optional as we can provide two choice: SLA/SLS and CNC.

5 Material sundry, you can choose plastic prototyping( mainly use plastic), silicon prototyping(mainly use silicon) and metal prototyping ( mainly use Aluminum-magnesium alloy and other Metallic materials)

6 We can provide signal or several prototyping products

7 System management in all links.

Plastic Mold Design Service

Our company is equipped with professional designers, using of advanced design software and provide free design services for customers. Only tell us your idea, we can provide the perfect product design and mould design. As equipped with two professional plastic products and plastic mold designers, we can provide any products and injection mould design service according to the needs of customers. And we can convert design drawings into different file formats according to customer requirements to help customers to preview. Of course, as a serious company, we will strictly try our best to protect client’s intellectual property.

Our Advantages of Design Service:

1,  Low cost and even no cost sometimes

2,  Convenient Communication. All our designers are in good English skills, including speaking, writing and listening.
3,  Advanced skills with the advanced design software
4,  Experienced as all the designers are of over 5 years of design and practice experience
5,  Fast delivery as we have professional skills, advanced software, experienced and convenient communication which improves the efficiency and shortens the design time
6,  Many kinds of file formats, we can provide many kinds of file formats for the design drawing according the customers’ requirements.
7,  It is combination of theory and practice. When we design, we will comprehensive consideration of aesthetic and practical, economic and operational.
8,  Strictly Confidential. We will absolutely strict protection of customer data and intellectual property.
9,  Perfect Service. We provide not only design service, but also provide prototyping cost,plastic mold cost and Injection molding cost.
10,  Customer Satisfaction. We have clients worldwide, and if necessary, they can give you a reference.

Plastic Molding Manufacturing

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Plastic Molding Manufacturing

Products Souring is prolix & painful, it will take weeks & months without guarantee of success, don’t waste your time & effort in the Trade Directories, go straight to the right source: Plastic molding Manufacturing company in China. is your best choice, we can guarantee your satisfaction.

Plastic Injection molding China Limited. was set up in 1980 & has developed to become a renown manufacturer an

d exporter in Hong Kong, our factory is located in Shenzhen & Dongguan which has employed over 800 skillful workers & has accumulating more than 20 years proficient experience in manufacturing of Plastic Products, Automobile Sun Shade, Blind, Gift & Household Products, Winter/ Summer Protection, Sunglass Case, Travel Cushion, Steering Wheel Cover, Foldable Laundry, Seat belt Shoulder Pad, Collapsible Play Tent, Back Seat Organizer, Littering Bag.

We have procured the ISO 9001 quality assurance certificate in June 2000, this certificate certify that all our products are finished with the highest quality.

With continuous growth in the market share in recent years, we have implemented a series of expansion plan which includes:
* Setting up of a doubled size new factory in Dongguan total flooring of which exceeds 150,000 square feet.
* Bring in latest technology to ensure our products are innovative, stylish and reliable.
* To establish the R & D Department to explore new products/market such as household plastic ware.

Our R & D department will keep on launching new products and designs from time to time, of course, Customers’ Tailored & Licensed Designs are most welcomed, we are proud to announce that we have maintain the championship in Stitched & Imprinted Products in the last 10 years consecutively.

Apart from background & quality, we truly believe good service & competitive price are equally important in product sales, our marketing team are multi-lingual, highly pofessional & reliable for further information, you are welcomed to contact our Marketing Dept. kindly note that brochure are available upon request, thank you for your attention, we look forward to serving you in the near future.

As a leading provider of enterprise management and plastic moulding production monitoring systems, IQMS is dedicated to providing software that meets the plant management, manufacturing, warehouse, inventory and accounting needs of the Plastics community.

Training Programs
With a full-featured system such as IQWin32, the opportunities are endless. The IQMS training programs will teach you not only program functionality but more importantly how to USE the system and the data to benefit your organization’s production monitoring, plant management and warehouse, inventory and accounting operations.

Training Facilities
To meet the various customer-training requirements, training is provided both on-site, and in-group sessions.

Want to know more information about plastic mold and palstic injection molding you can check our website and know more.

EDM Supplies

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EDM Supplies For WEDM And Sinker Electrical Discharge Machines

EDM supplies are often overlooked in the rush to get things done in a precision machine shop, tool-and-die shop or Plastic injection mold making shop. This wastes both time and money, yet the solution is quite simple.

Without the best EDM supplies, quality and production both suffer. Also, the workforce morale takes a beating because even the simplest of tasks becomes very time-consuming without the proper equipment and EDM tooling.

Typical WEDM supplies

  • Precision brass hole drilling tubes (hole popper tubes)
  • Filter cartridges
  • Resin-virgin and regenerated
  • WEDM tooling such as System 3R, Hirschmann, Erowa and Hermann Schmidt
  • EDM wires
  • Replacement parts
  • Rust inhibitors
  • Chillers
  • Metal polish
  • Cleaners
  • Magnets

 Typical Sinker EDM supplies

  • Graphite, copper and copper tungsten electrode material
  • EDM tooling such as System 3R, Hirschmann, Erowa and Hermann Schmidt
  • Tapping electrodes
  • Dielectric fluids
  • EDM filters
  • Chillers
  • Rotating spindles
  • Tubing chucks
  • Magnetic chucks
  • Pallets
  • Surface finish gauges
  • Inspection equipment
  • Microscopes

Take the time to find the best solution for each aspect of EDM

One shop owner I know invested heavily in a CNC sinker EDM, yet neglected to buy any additional tooling. He failed to see the wisdom in upgrading his accessories and thus rendered his new EDM to the status of a fancy manual machine.

Rather than add accessories piecemeal, include the necessary tooling in the initial package, or at least make a coherent plan to build up the tooling over time.

A very short history of EDM tooling

For the general public EDM is still a relatively unknown metalworking process. Unless one has personal experience or knows someone who works in this field, chances are quite good that the world of electrical discharge machining is a mystery.

Like any specialized industry, EDM has it’s own terminology and way of doing things. The slang that is used could easily mislead a bystander into thinking something quite different is going on than is actually the case.

Words like tweak, bump, tickle, feather, smack, toast, NFG, fudge, hide and zit are all used on a daily basis. Actually, zit is less common now than in the past, due to improved circuitry and techniques. A zit is a DC arc, or pit that is EDM’d into the steel by mistake.

With the ever-improving technologies available today, EDM has moved away from being somewhat of a black art and into a fully explainable and manageable metalworking process. No longer is it a machine of last resort or specialty, but a mainstay of the industry.

Robots, electrode changers and pallets for sinker EDM

At one time, not so long ago, electrodes were set up manually, requiring continual operator attention. There were no standardized holders and most people used angle blocks, vises or Vee-blocks to set up and hold electrodes. This actually worked quite well, but is very time-consuming and demands a high level of skill.

Next came the standardized electrode holders, such as System 3R. This changed everything almost overnight. Now electrodes could be moved from the milling machine, lathe or grinder and installed in the sinker EDM with no set up time.

Improvements were made on the holders and the repeatability and reliability increased dramatically. Pneumatic chucks made the process simpler and more accurate.

Tool changers were built into the sinker EDM to enable overnight machining and less operator involvement.

Now there are robots that select workpieces mounted on pallets and change electrodes, leaving the guesswork entirely out of the equation. These sophisticated tools require a high degree of organization, but once set up they can run almost indefinitely. Some tool magazines can hold 100’s of electrodes and many pallets with mounted workpieces.

Add pre-setting stations and inspection stations to the process and you truly have a complete manufacturing cell for the EDM department.

More articles on EDM manufacuturing of plastic molds please go to this website site.

Custom Injection Molding

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Custom Injection Molding

If  your business needs plastic molding products with specific types and dimensions, then you should turn to custom injection molding companies. These manufacturers have the ability to make plastic parts for specific applications – they can customize virtually all plastic components per your requirements. They can stamp your logo or messages, produce unique colors and designs and package them specifically based on what you want and need.

Choosing a custom injection molding company

Most of the custom injection molding companies can produce any plastic product you specify, but not all of them go the extra mile to take care of ‘finishing services’ such as decorating, assembly, labeling and packaging. Some even have a design group that can assist clients with plastic part and mold design. From rapid prototyping and tooling to injection molding, ultrasonic and plastic welding and stamping, these companies can assist you every step of the way. Go for manufacturers that offer these added perks – you will end up saving time, money and effort.

Note that some custom injection molding companies do not do these extras in-house – they hire sub-assemblers and finishers, but are still able to produce products at par with your standards.

Also examine the manufacturing company’s logistics and scheduling system. They should be able to handle your delivery needs no matter how demanding they may be. You should also go for companies that implement strict controls to monitor the whole custom injection molding process. They should have the latest inspection equipment at hand to allow them to match the closest tolerance and thus provide quality consistently.

The custom injection molding company’s plant climate is also very important. They should have facilities that ensure mold cooling system control. You may contact any companies in the internet directory for your custom injection molding needs. injection Molding provides detailed information on Plastic Molds, Injection Molding, Plastic Injection Molding, Injection Molding Machines, Custom Injection Molding and more.

What Is Plastic Molding

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What Is Plastic Molding

Plastics are synthetically produced non-metallic compounds. It can be molded into various forms and hardened for commercial use. Plastic molding products can be seen everywhere. Examples are jars, protective caps, plastic tubes, grips, toys, bottles, cases, accessories, kitchen utensils and a lot more.

Even the keyboard and the mouse that you use are made through plastic molding. Even the plastic parts of the chair that you are sitting on are created this way.

The basic idea in plastic molding is inserting molten liquid plastic into a ready shaped mold, for example the mold of a bottle. It will be then allowed to cool, then the mold will be removed to reveal the plastic bottle.

Plastic moulding can also custom-mold a wide variety of plastic products including: garden pots, cabinets, office trays and boxes, barriers, barricades and traffic signage and displays for product and marketing promotions.

If you are planning to go into plastic molding business, you should first know the different processes.  Choose from a plastic molding process that fits your budget, your expertise, and your resources. Here are basic definitions of various methods of plastic molding.

The Plastic Molding Processes:

1.      Injection Molding

In Injection Molding, melted plastic is forced into a mold cavity. Once cooled, the mold can be removed. This plastic molding process is commonly used in mass-production or prototyping of a product. Injection molding machines were made in the 1930’s. These can be used to mass produce toys, kitchen utensils, bottle caps, and cell phone stands to name a few.

2.      Blow Molding

Blow molding is like injection molding except that hot liquid plastic pours out of a barrel vertically in a molten tube. The mold closes on it and forces it outward to conform to the inside shape of the mold. When it is cooled, the hollow part is formed. Examples of blow molding products are bottles, tubes and containers.

Equipments needed in setting-up a blow molding business are relatively higher than injection molding.

3.      Compression Molding

In this type of plastic molds, a slug of hard plastic is pressed between two heated mold halves. Compression molding usually uses vertical presses instead of the horizontal presses used for injection and blow molding. The parts formed are then air-cooled. Prices of equipment used for compression molding are moderate.

4.      Film Insert Molding

This plastic molding technique imbeds an image beneath the surface of a molded part. A material like film or fabric is inserted into a mold. Plastic is then injected.

5.      Gas Assist Molding

Also called gas injection molding is used to create plastic parts with hollow interiors. Partial shot of plastic is then followed by high-pressure gas to fill the mold cavity with plastic.

6.      Rotational Molding

Hollow molds packed with powdered plastic are secured to pipe-like spokes that extend from a central hub. The molds rotate on separate axes at once. The hub swings the whole mold to a closed furnace room causing the powder to melt and stick to the insides of the tools. As the molds turn slowly, the tools move into a cooling room. Here, sprayed water causes the plastic to harden into a hollow part. In this type of plastic molds tooling costs are low and piece prices are high. Cycle time takes about 40-45 minutes.

7.      Structural Foam Molding

Structural foam molding is a process of plastic molding usually used for parts that require thicker walls than standard injection molding. Inserting a small amount of nitrogen or chemical blow agent into the plastic material makes the walls thicker. Foaming happens as the melted plastic material enters the mold cavity. A thin plastic skin forms and solidifies in the mold wall. This type of plastic molding can be used with any thermoplastic that can be injection molded.

8.      Thermoforming

In this plastic molding process, sheets of pre-extruded rigid plastics are horizontally heated and sucked down into hollow one-piece tools. When the hot plastic solidifies, its shape conforms to that of the mold.

Tooling costs are usually low and piece prices vary on the machinery.

Plastic molding is a very technical process. It needs experts in this type of manufacturing business for it to be competitive in the market. Therefore, a very scientific and systematic study should be first made before going into this endeavor, if you want to know more about us, please go to our mean website to know more.