The following list represents equipment which is routinely maintained and periodically replaced to provide accurate machine to provide accurate machine tools for the manufacture of plastic injection molds and EDM services.

CAD/CAM

• CIMATRON 13.1 Solid Modeling CADD, on P4 - 2.8 Ghz PC & P3 - 1.0 Ghz PC, IGES, DXF, DWG, VDF and Pro-E .NEU capable, (DNC to All CNC Machine Tools)
• CADKEY-21 CADD on P2 - 450 PC, IGES, DWG, DXF, STL, STP and ParaSolids X/T

EDM CNC Wire

• (2) Charmilles Robofill 400 with Fastcut; X= 12.5", Y=17.5, Z=17 up to 55° Taper, .0001 Tolerance
• Charmilles Robofill 310 - Programmable 5-Axis Control; X=15.75, Y=9.85, Z=15.75, up to 30° Taper, .0001 Tolerance

EDM CNC RAM

• Charmilles Roboform-40 - 4-Axis CNC EDM Machining Center; Programmable "C"- Axis (Rotating Spindle) and 24-station electrode changer; X=19.7, Y=15.7, Z=17.7, Tolerance .0002
• Charmilles Roboform-50 - 4-Axis CNC EDM Machining Center; Programmable "C"- Axis (Rotating Spindle) and 24-station electrode changer; X=19.7, Y=15.7, Z=17.7, Tolerance .0002

EDM Conventional RAM

• Cincinnati RAM EDM - 100 Amp & 60 Amp Power Supplies; Table Travels From X=46, Y=20 to X=58, Y=28; Digital Read Out Equiped

EDM Small Hole

• Charmilles Small Hole EDM, .01ø to .19ø Size Range; X=13.8, Y=9.8, Z=13.8, .0005 postioning accuracy

Typical CNC Machines

• MIKRON HSM-700 Ultra High Speed-Hard Milling Center, Heidenhein ATEC Control, 12-station tool changer, X=27.6, Y=15.75, Z=17.7 - 42,000 RPM Water Cooled Spindle; Volumetric Accuracy .0002
• OKK TRC-500 High Speed Graphite Machining Center, FANUC 16-M Control,, 6-Station tool changer, X=19.7, Y=15.75, Z=11.8 - 15,000 RPM Air Cooled Spindle; Positioning Accuracy .0002
• Supermax VMC-60-A Vertical Machining Center, FANUC 6MB Control, 16-Station tool changer, X=26, Y=16, Z=18
• Wells-Index Vertical Milling Machine, Heidenhein TNC-155 Control, X=30, Y=15, Z=5; Postioning Accuracy .001
• Bridgeport Series II Interact-2 Milling Machine: Heidenhein TNC-155 Control, X=30, Y=16, Z=5; Positioning Accuracy .0005
• Bridgeport Series 2-EZ Track - 2-Axis Milling Machine; EZ Track Control, X=30, Y=16, Z=5; Positionaing Accuracy .0005

Milling Machines

• (4) Bridgeport Vetical Mill - Power Feed, digital read outs, dividing heads, arbors, rotary tables, rotary heads & sine tables

Grinders

• Blohm Micro-Matic Surface Grinder 8' x 18" Hydraulic - Fully Automatic .0001 Graduation
• (2) Okamoto 6" x 12" Manual Surface Grinder - Digital Read Outs .0001 Graduation
• Boyer-Schultz 6" x 12" Manual Surface Grinder, .0001 Graduation
• Kent Micro Surface Manual Grinder 6" x 18", .0001 Graduation
• AEG Tool & Cutter Grinder

Drill Press

• Cincinnati Radial Drill Press; 5-Ft Arm
• Westhoff Horizontal Micro Flushing Drill

Power Saws

• Marvel #8 Vertical Band Saw 18" Tvl x 18" Z
• Marvel Abrasive Cut-off Saw 4" Thk capacity

Inspection Equipment

• Master #BALYGXL-2000 Optical Comparator
• Starrett Surface Plates with Digi-Matic Height Gages .00005 Readout
• Multiple sets of Gage Blocks, Gage Pins and Micrometers

Sampling Presses

• 100 ton VanDorn Hydraulic Injection Press, SCI Scoremaker Control
• 150 ton Goldstar Hydraulic Injection Press, Closed Loop CNC Control w/Core Pull Sequencing

ProMold - Gauer, Inc.'s clean, well appointed and well lit shop of 20,000 sq.ft., has 2,000 sq.ft. permanently allocated to the assembly and inspection of molds and components. Overhead cranes service the entire manufaturing floor, which has complete facilities for fitting, benching piping and wiring molds. Loading docks are available for loading and unloading of shipments.